SunPower increasing solar cell capacity by 150 percent in 2008

In announcing financial results for the first quarter of 2008, SunPower Corporation stated that it would be increasing solar cell capacity by 150 percent in 2008, compared to capacity levels in 2007. The company also said that nearly half of its cell production was its ‘Gen2’ solar cell technology that has a minimum conversion efficiency of 22 percent.

“Our proprietary technology delivers the highest output per unit area of any commercially available solar system and we intend to leverage this technology by aggressively expanding our solar cell production by more than 150 percent in 2008 compared to 2007,” commented Tom Werner, SunPower's CEO, in a financial statement. “This scale, combined with lower silicon costs, higher efficiencies, thinner wafers and on-going quality and cost improvements in our factories, will drive unit cost reduction. During the first quarter of 2008, we continued to meet or exceed our manufacturing targets across both of our fabs and our panel manufacturing facility.”

The company also noted that it has secured 100 percent of its required polysilicon supply through 2010 to meet its revised capacity expansion plans. Last year, SunPower projected that production would top 250MW in 2008. However, revised figures revealed by the company show that figure to be 255MW for 2008.

The same is true for 2009. SunPower previously stated that it would produce 430MW in 2009; that figure has been raised to 450MW-plus. For 2010, the company is still expecting production of 650MW-plus, but has not adjusted the baseline figure upwards.

SunPower also reiterated that its capacity ramp at Fab 2 remained on schedule and was expected to be completed by the end of 2009. Its fourth solar panel manufacturing line had also completed its production ramp allowing the company to produce more than half of its PV panels in-house.

SunPower

Sun Power - the real power

SunPower, which makes solar cells and panels, says it has boosted the efficiency and size of its solar panels, yielding substantially more electricity than current panels.

The San Jose, Calif.-based company on Monday announced its second-generation, higher-power product at the Solar Power 2006 conference, and the panels are expected to be in mass production next year.

SunPower says it has managed to increase efficiency of the silicon cells from 20 percent to 22 percent. Further, the 5-foot by 3-and-a-half-foot panels will pack 96 individual cells within them, compared to the 72 contained in the company?s current product.

Overall, these changes result in a 43 percent increase in power, said Julie Blunden, vice president of external affairs at SunPower. Each panel can generate 315 watts of electricity and will have roughly the same cost per watt as the existing line, she said.

The theoretical limit of monocrystalline silicon cell efficiency is about 25 percent, Blunden said.

Other companies are developing solar photovoltaic manufacturing techniques around other materials, notably CIGS (copper indium gallium selenide).

But SunPower, which is owned by Cypress Semiconductor, intends to continue investing in higher solar efficiency and ways to lower the cost of installation, Blunden said.

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Solar Energy – Turning Sunlight into Electricity

Solar energy could be used to generate electricity on a large scale if solutions were found for certain problems. At present it is too difficult to produce large amounts of solar energy and store it for times when the sun is not available such as overnight, on overcast days or at high latitudes. However let’s take a look at the way in which sunlight can be turned in a source of electrical power.

Solar energy keeps us all alive. The heat and light from the sun is what keeps the earth at the correct temperature. It is the sun’s energy that keeps almost all living organisms alive. It is the sun that determines natural systems and cycles. About 95% of the energy from the sun is given off as light that we can see. However the light that we can see is only a small amount of the sun’s total energy.

The "photovoltaic effect" is a process through which a PV cell changes sunlight into electricity. The light from the sun is made up of photons. These are particles of solar energy. Depending on their wavelengths, each photon contains different amounts of energy. When photons strike a PV cell they are reflected, absorbed, or pass right through.

So how does solar energy produce electricity? When a photon is absorbed it can generate electricity. Then the energy of the photon is transferred to an electron in the PV cell (a semiconductor). The electron escapes and becomes part of an electrical circuit. When it escapes it makes a tiny hole. The PV cell has a built-in electric field. This enables the cell to provide the voltage needed to drive the electrical current into a light bulb.

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Generating Power from Solar Energy

How Sunlight is Converted to Electricity Using Photovoltaic Process

Solar power is electricity that is generated from sunlight, and is a common choice of renewable energy for households and for large companies. There are two basic forms of solar power in current use: photovoltaics and solar thermal power.

Photovoltaic Solar Power


Photovoltaic systems, such as conventional solar panels, directly convert sunlight into energy using the principles of the photovoltaic effect. The photovoltaic effect takes advantage of the properties of semiconductor materials, with silicon being the primary material used in photovoltaic solar cells. When photons strike the solar cell, electrons in the semiconductor material are shaken loose, allowing them to flow as electricity. This electricity is direct current (DC), and can be directly used to charge batteries, or can be connected to an inverter to power alternating current (AC) components, or to be connected to the local electrical grid.

Traditional photovoltaic systems are based on silicon. Silicon ingots are sliced into wafers that are fabricated into cells. Cells are combined into modules, which are packaged into end-user systems. Silicon-based solar cells have efficiencies of approximately 14-19%. However, newer systems that use gallium arsenide, another semiconductor material, can be made into thinner and more flexible modules. These "thin film" modules can presently produce efficiencies up to 30%, but currently cost more to fabricate than traditional silicon-based modules.



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ENERGY FROM WIND


Wind is simple air in motion. It is caused by the uneven heating of the earth’s surface by the sun. Since the earth’s surface is made of very different types of land and water, it absorbs the sun’s heat at different rates.

During the day, the air above the land heats up more quickly than the air over water. The warm air over the land expands and rises, and the heavier, cooler air rushes in to take its place, creating winds. At night, the winds are reversed because the air cools more rapidly over land than over water.

In the same way, the large atmospheric winds that circle the earth are created because the land near the earth's equator is heated more by the sun than the land near the North and South Poles.

Today, wind energy is mainly used to generate electricity. Wind is called a renewable energy source because the wind will blow as long as the sun shines.



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Renewable Energy Resources versus Fossil Fuels

In modern western world the demand for energy has increased dramatically in the past century and it will grow even further and harder in the near future than ever before. The need for energy rises with upcoming markets that also need more energy. Energy is needed for cars, buses, and other means of transportation, but also to run our appliances and provides us light. Energy is also important for our safety. At night or in the dark a lot can be stolen without proper lightning. Energy is therefore needed for our development and safety.

The way we use energy today comes from knowledge that has it's foundations in the past century and before. Great men like Newton and Philips have set the path for us today to make proper use of energy. The sources which we use for our energy demand are known as non-renewable energy resources

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