Current interest in solar energy is not the first time people have been excited about its potential. Reportedly, the first flat-plate collector appeared in 1774. It consisted of a wooden box with three layers of glass that heated air to 140° F. By the turn of this century, development had progressed to the point that efficiencies were about as good as they are today.
Other sources of energy were more economical and convenient to use, so there was little incentive to put solar energy to work. But the finite supply of fossil fuels is now recognized, and we must prepare for the time when their cost may be much higher. An added benefit of solar energy would be reduced pollution, which will become more important as population increases.
The first consideration for any application is to reduce the energy requirement to the point where the economics of using solar collecting equipment is more favorable than investing in energy conservation measures. Most homes were constructed when fuel was plentiful and extremely cheap, so investment in solar heating and cooling should be thought about only after adequate weatherization.
The real cost of energy delivered from solar systems may range from the equivalent of $1 up to $10 per gallon of propane. At these levels, many energy conserving improvements will be economical. There is another payoff for weatherizing homes: they will be more comfortable because cold drafty conditions are reduced.
Equipment Can Prove Expensive
Energy from the sun is free, but equipment for collection, storage, and use can be expensive. A number of factors are involved in determining how much can be invested for a solar collecting system but the first cost of the equipment and the amount of energy that can be effectively used during its practical life are most important. The energy that can be used is determined by the solar energy available, ability of the collector to deliver energy, and whether that energy can be put to work or stored at the time it is collected.
An application such as water heating requires energy on a regular basis throughout most of the year, so more money can be invested in reliable, efficient hardware. Grain drying requires very large amounts of low-quality energy during a short period of time, so the system must be inexpensive or used for other applications during the rest of the year.
Investing in a solar collector depends to a great extent on tax credits granted by a State. With limitations, the Federal income tax credit of 25 percent plus the State tax credit in some States will now pay for up to 55 to 75 percent of the investment in solar equipment — which makes many solar systems economical.
Solar energy collecting systems often are classified as either active or passive. In active systems a fan or pump moves the working fluid or air through the collector. The fan or pump is turned on or off depending on whether the working fluid temperature is high enough to provide heat for storage or a process.
In passive systems the working fluid moves because of difference in density (hot air or hot water moves up and cold air or cold water moves down) or where the energy is moved by radiation or conduction heat transfer. Passive systems sometimes are defined as those where only a small amount of energy from fossil origin is used for moving the collected energy, for example one unit from fossil origin to 50 units derived from solar.
A system that combines both active and passive features is sometimes called a hybrid system and some authors classify this as a third type.
Photovoltaic collectors convert sunlight into direct current electrical energy but that method of energy collection is very expensive and used only for special purposes such as providing a small amount of energy for remote communications equipment and powering space vehicles. Therefore, this discussion is limited to applications where the function is to convert solar energy into heat energy.
Active Systems
Focusing collectors and flat-plate collectors are used for heating applications. Focusing collectors have a large area for entry of solar radiation that is then reflected onto a receiver. The entry area must be positioned so it sees the sun. This requires some type of mechanism to move the collector assembly during the day, which increases the cost of the collector.
High temperatures can be attained by focusing collectors. But most applications for heat in residences and farm service buildings can make use of energy gathered with flat-plate collectors.
Many different types of flat-plate collectors are being used or under development for putting solar energy to work in homes, farm service buildings, and agricultural processes. They range from simple systems costing very little to incorporate in the design of a new building, to more expensive equipment where cost is so high that the system would be economical only if conventional energy expenses increase.
Examples of inexpensive, simple systems are transparent roofs on farm service buildings for heating air to dry grain, or south-facing windows on residences that allow solar energy to be trapped inside. Complete systems for heating water may have an installed cost of $50 or more per square foot of collecting area.
Active systems are generally regarded as more complicated than passive systems, but a process such as grain drying can use a simple collector and maybe only one thermostat. Besides, passive systems can become complicated when controls and equipment are used to restrict natural air movement or when movable insulation is incorporated into the design. The prospective user should keep in mind that it is best to use as simple a system as possible that will provide heat for the user's needs.
Flat-plate collectors may be designed for operating only a few degrees above the outside temperature for uses such as grain drying. Those required to provide heat to a residence during winter may be designed for operating at a temperature differential of 100° F or more. Generally, cost of a flat-plate collector rises as the operating temperature differential increases.
The typical active system consists of a collector assembly, an energy storage unit, a control system, and two energy transport systems — one between the collector and storage and another between the storage and the process requiring heat.
Some vendors provide complete systems while others offer components that can be used to make up a complete system. Choosing between them depends on the type of process involved and abilities of the individual or contractor installing the system. Competent assistance should be found When planning a components system, because each component must be sized correctly to work with other parts of the system.
Backup System Needed
A backup heating system is needed because there are cloudy periods when solar energy cannot provide the necessary heat. The control system is quite important because it must be able to sense when heat can be added to storage, removed from storage, or when the backup furnace is required.
All these functions must work automatically because the typical user will not be present or may not be inclined to provide the manual controls needed to make the system work effectively.
The flat-plate collector for an active system consists of one or more of the following: 1) An absorber plate 2) A transparent cover or covers 3) Insulation behind the absorber plate 4) A box to contain the parts 5) An inlet and outlet to let the working fluid pass. The working fluid can be either liquid or air.
The bare-plate collector is used where low temperature differentials are adequate. Adding a transparent cover above the absorber allows a higher temperature to be maintained because heat loss from the absorber is reduced. A second transparent cover can be added to obtain even higher temperatures.
The absorber plate is generally made of sheet metal, or a flat surface of other material, and painted black to absorb the sun's rays. Flat black paint used for absorbers in high temperature collectors should be capable of operating at temperatures to 300° F, and possibly higher, without damage.
The absorber plate must serve to transfer absorbed solar heat to the working fluid. Fins protruding into the air may be added to the absorber, giving more surface area to transfer heat. With the liquid-type collector, the distance between liquid tubes determines how well heat can be transferred.
The weight of material in an absorber plate influences the time it takes to heat up before the working fluid can be circulated. Heavy plates require more time to heat up than light plates. During intermittent cloudiness, the plate might not heat up before a cloud cuts off solar energy. Then the heated plate would cool down while waiting for another period of sunshine.
Insulation Important
An exposed hot surface quickly loses heat, so the back side of the absorber must be insulated. Insulation between the absorber and the back of the collector box should be stable at high temperatures. Some insulations have organic materials in them that break down at high temperatures.
Vapor may deposit particulate matter on the inside of the transparent cover. This could make the collector useless until a new transparent cover is installed.
Features to reduce heat loss from the sides and ends of the collector should be incorporated into the box for the absorber plate. Collector boxes need to be sealed to exclude water, and strong enough to resist the loads imposed on them by wind and snow. Pipes or ducts entering or leaving the collector box should be insulated to reduce heat loss.
Glass has been commonly used as a transparent cover for collectors, but some plastics have desirable characteristics. Low-iron and plate glass are recommended because they absorb less solar energy than ordinary glass. The glass surface can be treated to reduce reflection, increasing transmitted energy.
Plastics are being used in many applications because construction of frames is not so critical and most plastics are somewhat less expensive than glass. Plastics resist impact stresses better than glass and generally transmit as much or more solar radiation. However, plastics generally allow more thermal energy loss than glass.
Care should be taken in selection to get plastic resistant to ultraviolet rays in sunlight and to the high temperatures encountered. The plastic should not retain a static charge which would attract dust.
Fans or pumps for moving the working fluid between the collector and storage need to be capable of long term, efficient operation. Ducts and pipes should be sealed and insulated; the amount of insulation recommended depends on the temperature difference between the working fluid and the surrounding air. Liquid leaks in pipes can be easy to spot, but air leaks in ducts present a problem because they aren't easily detected.
The control system needs to make decisions for operation of components and to be as simple as possible but still adequate to control all the aspects of operation. Where possible, users should understand the system so as to recognize when service is required or make their own adjustments and repairs.
Passive Systems
Passive solar systems are generally simple and low in cost for the quantity of heat added. Most are operated with a minimum of controls designed into the system, but may require manual adjustment.
Careful design may be required to obtain reasonably stable temperatures in the environmental space. Overheating or very cool conditions can result if the right combination of glazing and storage are not provided.
The four main types of passive solar systems are direct gain, thermal storage wall, attached sun space, and convective loop.
The direct gain system uses south-facing transparent walls, or windows, that allow solar radiation to enter directly into the environmental space that is to be heated. A part of the solar radiation is absorbed by the floor and a part reflected onto the walls and ceiling where it is absorbed.
The absorbed radiation is converted to thermal energy (heat). Some of it goes to heat up the storage material and some is lost by convection to the air which comes in contact with the floor and walls.
Movable insulation to reduce heat loss through the transparent cover at night increases overall thermal performance of this system.
The direct gain system is effective for south-facing surfaces because of the sun's low position in the sky during winter months. In summer when the sun is at a higher position in the sky, the glazed area can be shaded by overhang on the structure, awnings, or deciduous trees.
Advantages of the direct gain system are that it is one of the least expensive, simplest solar systems and can function without constructing a storage component in cases where the floor or wall can be used.
Disadvantages are degradation of fabrics and other materials in the room by ultraviolet radiation in the sunlight, temperature swings in the room which can be quite high unless thermal storage is carefully designed, the need for movable insulation to reduce heat loss through the glazing at night, and too much glare which can occur in the room during the day.
Thermal Siphon
The convective loop system has an absorbing surface placed behind the transparent cover on the south wall. This surface converts the sun's rays to heat energy that heats up the air and causes a thermal siphon effect. Cool air from the room flows up past the absorber where it is heated, and then exhausts near the ceiling. A small collector can be effective at heating a room during daytime, but there is limited storage and the room will cool off quickly at night.
Air movement caused by the thermosiphon would not be very effective at adding heat to massive walls inside the room. Thus one must be careful not to have too large a collector. At night, reverse thermal circulation can occur since the cold glass near the absorber cools it and will cause cool air to exist in the space between them which sets up a reverse circulation process. This should be prevented by closing off the loop at night.
Advantages of the convective loop system are that glare and ultraviolet degradation of fabrics are not problems, it is relatively inexpensive, it can be readily added to existing buildings, and night heat losses can be lower for other types of passive design. Disadvantages are that careful engineering and construction are required to insure proper airflow, prevent overheating, and assure adequate thermal isolation at night.
The thermal storage wall typically is a masonry wall with the south-facing side painted black to absorb solar radiation. The wall has one or two transparent covers. During the day, the south face of the wall is heated and starts the process of conducting heat through the wall. A so-called temperature wave moves through the concrete, causing the inside surface to be the wannest a few hours after sundown.
With thermal storage walls, glare and ultraviolet degradation of fabrics is not a problem, the temperature swing in adjacent living space is much lower, and designs are becoming available for allowing the proper sizing of units for homes. Disadvantages are the increased cost of constructing the wall, the space it occupies, and the amount of heat lost to the outside at night unless movable insulation is used.
Greenhouses, or similar structures called attached sunspaces, can be attached to new or existing buildings. The greenhouse is heated during the day and this warm air can be added to adjacent living space to reduce heat requirements.
A massive thermal storage wall can be used to absorb some of the solar radiation directly and transmit it to the adjacent living space and greenhouse during nighttime hours. The wall can reduce the amount of overheating that occurs in the greenhouse during daytime.
The sunspace acts as a buffer zone to reduce heat loss at night from the building to the outdoors. Advantages of the attached sunspace are that it provides smaller temperature swings in adjacent living space, reduces heat loss from adjacent living space to the outside, and is readily adaptable to existing buildings. Disadvantages are that thermal performance varies greatly from one design to another, making performance difficult to predict, and cost can be quite high if commercial buildings are used.
Storage Systems
Solar energy is received during the day and some type of storage system is required to allow that heat to be available at night. The two basic mechanisms for storing energy are to use sensible heat capacity of materials and to use the latent heat of fusion (heat given up during a change in phase from liquid to solid states).
Sensible heat capacity of a material is the amount of energy it takes to heat a unit of material. For example, it takes 1 British thermal unit (Btu) of energy to increase the temperature of 1 pound of water by 1° F. It takes about 5 pounds of rocks or concrete to store as much energy as 1 pound of water.
Even though water has the highest sensible heat storage capacity, rocks and concrete have advantages in applications such as air-type collectors and passive solar applications. Data in the table show the quantity of rocks or water required to store 500.000 Btu's of energy. This amount of energy would be equivalent to the heat produced by burning 7 to 8 gallons of propane.
| Thermal energy storage properties and requirements to store 500,000 Btu's with a 30° F change in temperature. | |||
| Rocks | Water | Phase-change material | |
| Specific heat capacity, Btu per lb per degree F | 0.2 | 1.0 | 0.5 (ave.) |
| Heat of fushion, Btu's per lb | - | - | 100 (ave.) |
| Density. lbs per cu ft | 90 | 62 | 100 |
| Storage of 500,000 Btu's | |||
| Weight, lbs | 88,500 | 16,670 | 4,350 |
| Volume, cu ft | 930 | 2701 | 552 |
| 12,000 gallons. | |||
| 2An additional 25% for passage of air is added to volume. | |||
Density of a material is the weight of that material that can be put in a box which is 1 foot in all three dimensions.
Multiplying the specific heat capacity by the density gives the volumetric heat capacity of a material. The volumetric heat capacity of water would be 62 while that for rocks would be 18 Btu's per cubic foot per degree Fahrenheit of temperature change. Thus water has a volumetric heat capacity over three times as great as for rocks.
Materials that change from liquid to solid at a temperature of around 90° F are being developed for the phase-change process, because large quantities of energy can be stored in a relatively small space. When water changes from liquid to solid (forms ice), 144 Btu's per pound of heat (the latent heat for fusion) are given up. Obviously, water cannot be used as a phase-change material in solar heating applications because 32° F is much too low to provide comfort.
Glauber's salt — sodium sulfate decahydrate — melts and freezes at 90° F and is one material being used for phase-change storages.
Considerable work is being done on these phase-change materials because large quantities of heat can be stored in a small space.
Phase-change material properties shown in the table are characteristic of those being used or considered for applications with solar systems. It takes four times the weight and five times the volume for water to store the same quantity of heat as this typical phase-change material. That has obvious advantages for retrofit applications because much less space is required to provide heat storage.
Rocks, Water Are Common Materials
Most energy storage systems that have been installed to date use the specific heat capacity of materials for storage. Rocks and water are both common materials and storage structures can be purchased or easily built.
An insulated steel tank is commonly used for liquid storage systems. Underground concrete tanks have been used for some larger systems, and fiber glass tanks for a number of smaller ones. Materials used to construct the tanks should be compatible with any chemical treatment the water requires.
Designs of a storage tank for water should allow for temperature stratification in the tank. This means hot water can be added to or removed from the top of the tank, and cold water can be added or removed from the bottom.
The void space between rocks in a storage allows passage of air. The rocks must be small enough so there is adequate surface area to allow heat transfer from the working fluid, air, to the rocks but large enough so the passageways allow easy movement of the working fluid. Rocks with an average diameter of 1 to 2 inches are usually recommended.
Rocks and packaged, phase-change materials are commonly used for air-type collectors. Packages for phase-change materials must be designed so there is adequate surface area for transfer of energy into or out of the unit.
All heat storage units — liquid, solid, or phase-change — must be insulated whether in the building, outside, or underground.
Reflectors
Reflecting surfaces can be positioned so they increase the amount of solar energy arriving at a collector. The correct position for a reflector depends on orientation of the collector and the season of the year during which it will be used. No general rule of thumb can be used to estimate the increase in collected energy because the changing position of the sun with the seasons affects the direction where solar energy is reflected.
The increase in collected solar energy per dollar invested in a reflector should be greater than from additional investment in collectors.
A computer simulation has been used to predict the increase in energy collected by a south-wall solar collector installed on a farrowing house in Kansas. A white-painted reflector in front of the collector and extending out as far as the collector is high (8 feet) increases collected solar energy by 15 to 16 percent. However, not all the reflected energy can be effectively used during spring and fall, so the net increase is only about 12 percent. Experimental testing has shown the computer simulation approximately correct for this Kansas location.
Information Sources
The prospective user should spend some time learning about solar energy technology. Another method is to enlist a good consultant, but the number of experienced technical personnel is limited and most are quite busy.
Sources for further study are textbooks and publications from State and Federal agencies, industrial associations, and companies selling components or complete systems. The National Solar Heating and Cooling Information Center, P.O. Box 1607, Rockville, MD 20850 provides a broad range of general information about solar energy.
Most State energy offices have personnel assigned to provide assistance on solar energy that is applicable to local conditions. They would be helpful in locating engineers and architects.
The Cooperative Extension Service provides publications and educational programs for agricultural applications. They will have plans available as they are developed.
Source: http://www.healthguidance.org/authors/488/Bob-Bergland
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